This comprehensive course covers the complete process of designing and constructing CNG refueling stations, from initial concept to commissioning. Participants will learn about site selection criteria, station layout optimization, equipment specification, and construction management. The course addresses both technical and regulatory aspects, including safety considerations, environmental compliance, and operational efficiency. Through design exercises and project case studies, attendees will develop skills to manage CNG station projects effectively, ensuring they meet performance, safety, and economic objectives. This training is essential for engineers, project managers, and developers involved in CNG infrastructure development.
CNG Station Design and Construction
Oil and Gas Technology
October 25, 2025
Introduction
Objectives
Upon completion of this course, participants will be able to:
- Evaluate site suitability for CNG station development
- Design optimized station layouts for different applications
- Select appropriate equipment based on station requirements
- Manage construction projects within budget and schedule
- Ensure compliance with regulatory and safety standards
- Coordinate with stakeholders and regulatory authorities
- Develop commissioning and startup procedures
- Calculate project economics and return on investment
- Manage project risks and quality assurance
Target Audience
- Project engineers and managers
- Civil and mechanical engineers
- Station developers and owners
- Construction managers and supervisors
- Design consultants
- Regulatory compliance specialists
- Equipment suppliers and manufacturers
- Infrastructure planners
Methodology
- Design exercises and case studies
- Project planning workshops
- Equipment selection exercises
- Regulatory compliance simulations
- Construction management scenarios
- Stakeholder coordination role-playing
- Commissioning procedure development
Personal Impact
- Enhanced project management and planning skills
- Improved technical design capabilities
- Stronger regulatory compliance understanding
- Increased confidence in project decision-making
- Better stakeholder management abilities
- Enhanced problem-solving in complex projects
Organizational Impact
- Optimized station designs and layouts
- Reduced project costs and timelines
- Improved station performance and reliability
- Enhanced regulatory compliance and safety
- Better project risk management
- Increased return on infrastructure investments
Course Outline
Unit 1: Project Planning and Feasibility
Site Selection- Site evaluation criteria and assessment
- Traffic flow and access considerations
- Utility availability and requirements
- Environmental and community impact assessment
- Demand forecasting and capacity planning
- Economic analysis and ROI calculation
- Regulatory requirements and permitting
- Risk assessment and mitigation planning
Unit 2: Station Design Principles
Layout Optimization- Station types and configurations
- Vehicle flow and queuing analysis
- Equipment placement and spacing
- Safety zones and emergency access
- Compression system selection and sizing
- Storage system design and capacity
- Dispenser selection and placement
- Control system architecture
Unit 3: Equipment Specification
Major Equipment- Compressor specifications and selection
- Storage vessel requirements
- Dispenser features and options
- Gas treatment equipment
- Electrical system requirements
- Lightning protection and grounding
- Fire protection systems
- Communication and monitoring systems
Unit 4: Construction Management
Project Execution- Construction planning and scheduling
- Contractor selection and management
- Quality control and inspection
- Safety management during construction
- Regulatory agency coordination
- Utility company interfaces
- Community relations and communication
- Environmental compliance monitoring
Unit 5: Commissioning and Startup
Commissioning Procedures- Pre-commissioning inspections and tests
- Pressure testing and leak detection
- System calibration and tuning
- Safety system verification
- Final documentation and as-built drawings
- Operator training and handover
- Performance testing and verification
- Warranty and support coordination
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