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SCADA and Industrial Cybersecurity (Applying ISA/IEC 62443)

Maintenance and Engineering October 29, 2025
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Introduction

The increasing digitalization of industry requires a proactive defense against cyber threats targeting **SCADA and Industrial Control Systems (ICS)**. This critical course focuses on applying the globally recognized **ISA/IEC 62443** series of standards to secure OT (Operational Technology) environments. Participants will learn how to conduct a formal risk assessment, implement a **Defense-in-Depth** strategy using segmentation, and establish governance to ensure continuous operational safety and system integrity against sophisticated attacks.

Objectives

Upon completion of this course, participants will be able to:

  • Apply the principles and terminology of the **ISA/IEC 62443** standard to industrial control systems.
  • Conduct a systematic **cybersecurity risk assessment** specific to SCADA/ICS environments.
  • Design and implement **security zones and conduits** to segment the control network (Defense-in-Depth).
  • Develop and enforce policies for secure remote access and effective patch management in the OT environment.
  • Identify common attack vectors and implement mitigation controls on SCADA servers and field devices.
  • Understand the critical security requirements for industrial protocols (e.g., Modbus, DNP3, OPC UA).
  • Establish an effective **Incident Response Plan (IRP)** tailored for a compromised control system.
  • Manage the security lifecycle of all SCADA components, from design through decommissioning.

Target Audience

  • Industrial Cybersecurity Specialists and Architects
  • SCADA/ICS Administrators and Managers
  • OT Network and System Engineers
  • Compliance and Risk Management Officers in critical infrastructure
  • IT/OT Integration and Security Teams
  • Internal Auditors focused on ISA/IEC 62443 compliance

Methodology

  • Scenario-based tabletop exercises on managing and recovering from a simulated industrial cyber-attack.
  • Group activity: designing a ISA/IEC 62443-compliant zone and conduit architecture for a simulated plant network.
  • Individual exercises in drafting a secure remote access policy for third-party system integrators.
  • Case studies of real-world attacks used to derive security lessons learned.
  • Discussions on the organizational and budgetary challenges of achieving ISA/IEC 62443 compliance.

Personal Impact

  • Mastery of a highly specialized and business-critical skill set in industrial cybersecurity.
  • Ability to apply internationally recognized standards (ISA/IEC 62443) to real-world threats.
  • Increased professional credibility as a certified security risk manager.
  • Confidence in designing and defending complex, high-consequence OT architectures.

Organizational Impact

  • Minimized risk of costly and catastrophic cyberattacks and system downtime.
  • Achieved and demonstrable compliance with mandatory industry-specific security regulations.
  • Safer operational environment through the protection of critical control systems.
  • Systematic and efficient maintenance of system integrity throughout its lifecycle.

Course Outline

Unit 1: Industrial Threat Landscape and Risk Assessment

Threat Environment
  • Analyzing the motivation and capabilities of threat actors targeting ICS/SCADA
  • Case studies of major industrial cyberattacks (e.g., Stuxnet, Triton, Colonial Pipeline)
  • Identifying the unique vulnerabilities of proprietary protocols and legacy systems
ICS Risk Methodology
  • Conducting a risk assessment focused on **consequence of failure** (safety, environmental, financial)
  • Mapping and classifying critical assets and dependencies within the control network

Unit 2: ISA/IEC 62443 Framework and Zoning

Standard Application
  • Introduction to the key parts of the ISA/IEC 62443 standard (Part 2-1, 3-3, 4-2)
  • Defining and assigning **Security Levels (SL)** to assets and zones
Zones and Conduits
  • Designing the control network using **Security Zones and Conduits** for logical segmentation
  • Implementing access control and firewall rules on the conduits between zones

Unit 3: Defense-in-Depth Implementation

Network Controls
  • Designing the secure boundary between the IT and OT networks (industrial DMZ architecture)
  • Hardening operating systems, SCADA servers, and field devices (PLCs, RTUs)
Access and Authentication
  • Implementing robust user authentication, authorization, and access control (AAA) for SCADA applications
  • Developing secure methods for managing vendor and remote maintenance access

Unit 4: Patching, Vulnerability, and Compliance

Vulnerability Management
  • Developing a vendor-approved and low-risk **patch management** strategy for OT assets
  • Managing configuration change control to prevent security drift
Security Audits
  • Procedures for conducting internal audits against ISA/IEC 62443 requirements
  • Overview of other regulations (e.g., NERC CIP, NIS Directive) influencing SCADA security

Unit 5: Incident Response and Governance

Incident Response
  • Developing an **Industrial Incident Response Plan** that prioritizes safety and continuity
  • Establishing procedures for forensics, containment, and system recovery after a breach
Security Governance
  • Defining roles and responsibilities for security across the IT and OT organizations
  • Managing the security lifecycle of SCADA software and hardware components

Ready to Learn More?

Have questions about this course? Get in touch with our training consultants.

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Upcoming Sessions

05 Jan

Cambridge

January 05, 2026 - January 09, 2026

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26 Jan

New York

January 26, 2026 - January 30, 2026

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16 Feb

Manchester

February 16, 2026 - February 20, 2026

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