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SCADA System Administration, Redundancy, and Maintenance

Maintenance and Engineering October 29, 2025
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Introduction

This essential course provides the administrative and technical skills required to ensure the continuous operation and reliability of mission-critical **SCADA systems**. It covers crucial topics such as server management, data backup, licensing, and the implementation of high-availability features like **redundancy and failover**. Participants will master the procedures for system patching, disaster recovery, and continuous monitoring to minimize downtime and maintain data integrity. This program is vital for administrators tasked with safeguarding the system's operational lifecycle and availability.

Objectives

Upon completion of this course, participants will be able to:

  • Configure and manage **SCADA Server Redundancy** and automatic failover procedures.
  • Develop and implement a comprehensive **data backup and disaster recovery plan** for the SCADA environment.
  • Master the procedures for applying system patches and updates safely in an **OT (Operational Technology)** environment.
  • Manage user accounts, privileges, and access control lists (ACLs) across the system.
  • Monitor key SCADA server performance metrics (e.g., CPU, memory, I/O rates) for proactive maintenance.
  • Manage software licensing, version control, and configuration documentation.
  • Perform routine preventive maintenance and system diagnostics to ensure high availability.

Target Audience

  • SCADA System Administrators and IT/OT Support Staff
  • Control System Engineers responsible for system uptime
  • Maintenance and Reliability Managers
  • Disaster Recovery and Business Continuity Planners
  • Project Managers overseeing SCADA upgrades and infrastructure

Methodology

  • Hands-on lab exercises configuring and testing server redundancy and automatic failover in a simulated environment.
  • Group activity: developing a prioritized **Disaster Recovery Plan** for a high-consequence SCADA system.
  • Individual exercises in documenting a safe patch management procedure for a control system server.
  • Case studies of major outages caused by lack of redundancy or failed recovery attempts.
  • Discussions on balancing system security requirements with operational maintenance needs.

Personal Impact

  • Mastery of critical skills in high-availability SCADA system administration.
  • Ability to design and manage a robust disaster recovery and business continuity plan.
  • Increased effectiveness in preventing system failures through proactive monitoring.
  • Confidence in leading safe and controlled system maintenance and patching activities.

Organizational Impact

  • Minimized system downtime and reduced loss of production through redundancy and failover.
  • Guaranteed data integrity and compliance via secure, verifiable backup procedures.
  • Extended system lifecycle and predictable maintenance costs.
  • Faster and more reliable recovery from catastrophic system failures.

Course Outline

Unit 1: SCADA Server Management

System Architecture
  • Review of the core SCADA server roles: Historian, I/O Server, Application Server
  • Best practices for operating system configuration and hardening for OT environments
  • Managing software services and dependencies for optimal performance
User Administration
  • Implementing a robust user management framework (e.g., role-based access control, LDAP integration)
  • Auditing user activity and managing security event logs

Unit 2: High Availability and Redundancy

Redundancy Concepts
  • Understanding the need for **SCADA Server Redundancy** (Hot Standby, Cold Standby)
  • Configuring automatic synchronization and state replication between primary and secondary servers
Failover Testing
  • Developing and executing controlled **failover testing** procedures to ensure functionality
  • Configuring network and communication redundancy for critical data links

Unit 3: Maintenance, Patching, and Lifecycle

Patch Management
  • Developing a safe and systematic process for applying OS and SCADA software patches in OT
  • The importance of vendor approvals and testing before applying any updates
System Lifecycle
  • Managing software licensing and compliance for all SCADA components
  • Developing a system lifecycle roadmap for hardware and software obsolescence planning

Unit 4: Backup and Disaster Recovery

Backup Strategy
  • Identifying all critical system files for backup (configuration, code, database archives)
  • Implementing an automated, verified, and geographically diverse backup schedule
Disaster Recovery
  • Developing a detailed **Disaster Recovery (DR) Plan** with documented recovery time objectives (RTO)
  • Practicing system restoration from backup in a test environment

Unit 5: Performance Monitoring and Auditing

Proactive Monitoring
  • Using system tools to track key server health metrics (memory usage, I/O bandwidth, disk latency)
  • Implementing proactive alerts for server performance degradation
Auditing and Compliance
  • Procedures for auditing system configurations against documentation standards
  • Maintaining meticulous records of all system changes, updates, and maintenance activities

Ready to Learn More?

Have questions about this course? Get in touch with our training consultants.

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Upcoming Sessions

08 Dec

Paris

December 08, 2025 - December 12, 2025

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05 Jan

Doha

January 05, 2026 - January 16, 2026

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26 Jan

Amsterdam

January 26, 2026 - January 28, 2026

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