This course is designed for advanced SCADA developers seeking to extend the system's capabilities beyond standard configuration through **scripting and database connectivity**. Participants will master languages like Python, VBA, and SQL to automate complex tasks, perform batch management, and securely exchange data with external relational databases (e.g., MS SQL Server, Oracle). The program focuses on enhancing system functionality, improving data flow integrity, and enabling customized reporting and integration with Level 3 (MES) systems.
Advanced SCADA Scripting and Database Connectivity
Maintenance and Engineering
October 29, 2025
Introduction
Objectives
Upon completion of this course, participants will be able to:
- Utilize **VBA or Python scripting** within the SCADA environment to automate HMI behaviors and control tasks.
- Master **SQL querying** to read, write, and manage data in external relational databases.
- Design and implement secure bidirectional data transfer between the SCADA system and external databases.
- Develop scripts to handle complex batch tracking, recipe management, and parameter changes.
- Automate the generation and distribution of customized operational and compliance reports.
- Understand the security implications and best practices for direct **database connectivity** (e.g., connection strings, credentials).
- Create custom alarming and notification logic using scripting and external data sources.
Target Audience
- SCADA System Developers and Programmers
- Advanced HMI Configuration Specialists
- IT/OT Integration Engineers
- Database Administrators (DBAs) supporting SCADA systems
- Process Automation Engineers
- Control System Consultants focused on customization
Methodology
- Hands-on lab exercises writing and debugging VBA/Python scripts to automate HMI actions and database queries.
- Group activity: designing a structured data exchange protocol for a new recipe management system.
- Individual exercises in developing and testing a SQL stored procedure for batch data logging.
- Case studies of customized SCADA solutions built using advanced scripting techniques.
- Discussions on the governance challenges of managing custom code alongside standard configuration.
Personal Impact
- Expertise in advanced SCADA customization using scripting and databases.
- Ability to automate high-level tasks, significantly boosting efficiency.
- Enhanced professional value through building highly customized integration solutions.
- Confidence in securely handling external database connectivity and data integrity.
Organizational Impact
- Increased system functionality and performance beyond vendor-supplied features.
- Improved data flow integrity between the control system and business systems (MES/ERP).
- Automated generation of essential compliance and operational reports, saving labor costs.
- More reliable batch management and recipe control through custom scripting.
Course Outline
Unit 1: Fundamentals of SCADA Scripting
Scripting Languages- Overview of common scripting languages used in SCADA (e.g., VBA, Python, C#)
- Understanding the SCADA software's native object model and API access
- Writing and debugging client-side vs. server-side scripts
- Using scripting for automated tag value changes and conditional control logic
- Automating screen navigation and dynamic object visibility based on process state
Unit 2: Database Connectivity via SQL
SQL Mastery- Review of advanced **SQL** commands (SELECT, INSERT, UPDATE, DELETE) for application integration
- Developing efficient stored procedures and views for SCADA data transactions
- Configuring **ODBC/OLEDB** connections for secure database access
- Implementing robust error handling for database connection failures in scripts
Unit 3: Advanced Data Exchange and Batches
Bidirectional Transfer- Designing secure methods for writing SCADA data to external systems (e.g., Lab Data, MES)
- Implementing read-only checks to retrieve recipe data and batch parameters from the database
- Using scripting to track and enforce batch sequencing and material consumption
- Automating the logging of **batch reports** and production summaries
Unit 4: Custom Reporting and Advanced Alarming
Custom Reporting- Developing scripts to query historical data and format custom compliance or production reports
- Automating report generation, saving, and email distribution to stakeholders
- Creating specialized alarm logic based on external database values or complex calculations
- Generating customized notifications (e.g., SMS, push notifications) via scripting
Unit 5: Security and Best Practices
Script Security- Best practices for securing credentials and connection strings within scripts
- Implementing code version control and rollback procedures
- Optimizing script performance to avoid impacting the SCADA system's real-time performance
- Documenting custom scripts and their dependencies clearly for future maintenance
Ready to Learn More?
Have questions about this course? Get in touch with our training consultants.
Submit Your Enquiry