The **SCADA Data Historian** is the critical archive for all industrial time-series data, essential for compliance, performance optimization, and anomaly detection. This course provides the comprehensive knowledge needed to manage, optimize, and leverage this massive dataset. Participants will learn key historian architecture concepts, data compression techniques, and advanced analytical methods, including the integration of predictive models. The focus is on transforming raw operational data into actionable **business intelligence** to drive asset performance management (APM) and process efficiency.
SCADA Data Historian Management and Advanced Analytics
Maintenance and Engineering
October 29, 2025
Introduction
Objectives
Upon completion of this course, participants will be able to:
- Design, configure, and manage a high-availability **Time-Series Data Historian** architecture.
- Implement effective data compression and storage strategies to balance fidelity and performance.
- Master querying and reporting tools to extract meaningful operational and compliance data.
- Develop basic **Asset Models** to contextualize historian data for advanced analytics.
- Apply statistical process control (SPC) techniques to identify process deviations and anomalies.
- Integrate historian data with business intelligence (BI) and enterprise systems (ERP/CMMS).
- Understand and apply data cleansing and validation routines to ensure data integrity.
- Utilize historian data to support predictive maintenance (PdM) and root cause analysis (RCA).
Target Audience
- SCADA/Historian Administrators and Database Managers
- Process Engineers and Optimization Specialists
- Reliability and Predictive Maintenance Engineers
- Industrial Data Scientists and Analysts
- IT/OT Integration and Analytics Leads
- Compliance and Performance Reporting Officers
Methodology
- Hands-on lab exercises using historian software to configure compression settings and optimize query performance.
- Group activity: developing a contextual **Asset Model** for a complex production line.
- Individual exercises focused on using query tools to generate an SPC chart and identifying an out-of-control condition.
- Case studies demonstrating ROI from predictive maintenance programs based on historian analytics.
- Discussions on the challenges of balancing data fidelity and long-term storage costs.
Personal Impact
- Acquire highly marketable skills in industrial data management and analytics.
- Ability to transition from reactive to data-driven **predictive decision-making**.
- Enhanced professional credibility as an optimization and performance specialist.
- Skills to integrate OT data into high-level business intelligence reporting.
Organizational Impact
- Significant cost savings and reduced downtime through effective **Predictive Maintenance**.
- Improved operational efficiency and throughput through data-driven process optimization.
- Enhanced regulatory compliance and simplified auditing via accurate data archiving.
- Better return on investment (ROI) from instrumentation and control systems.
Course Outline
Unit 1: Historian Architecture and Design
Time-Series Data- Defining time-series data and its unique storage requirements (high volume, high velocity)
- Overview of major historian platforms (e.g., OSIsoft PI, Aveva Historian)
- The role of data collectors, buffers, and the historian server
- Implementing data compression algorithms (e.g., exception and compression deviation)
- Strategies for managing archive files, data backup, and disaster recovery
Unit 2: Data Quality and Contextualization
Data Integrity- Techniques for validating data, handling bad quality flags, and filling data gaps
- Implementing effective tag naming conventions and metadata management
- Building logical **Asset Models** (hierarchies) to organize tags by equipment and location
- Linking time-series data with static asset attributes and transactional data (e.g., work orders)
Unit 3: Querying and Reporting Tools
Data Extraction- Mastering historian data access tools (e.g., add-ins, client applications)
- Writing efficient queries to retrieve high-volume historical data for specific time windows
- Developing historical reports for regulatory compliance (e.g., EPA, NERC) and auditing
- Designing executive dashboards that visualize key historical performance metrics
Unit 4: Advanced Analytics and Optimization
Statistical Control- Applying **Statistical Process Control (SPC)** charts (e.g., control limits) to monitor process stability
- Using historian data for in-depth **Root Cause Analysis (RCA)** of past failures
- Fundamentals of using historian data (e.g., vibration, temperature) to train simple predictive maintenance models
- Calculating **Equipment Health Indicators** and Remaining Useful Life (RUL) metrics
Unit 5: Integration and Governance
Enterprise Integration- Securing data sharing channels between the Historian and the IT network (BI/ERP systems)
- Handling data security, user access, and compliance across the OT/IT boundary
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