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SCADA System Fundamentals for Industrial Personnel

Maintenance and Engineering October 29, 2025
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Introduction

This foundational course introduces industrial personnel to the core concepts and components of **SCADA systems**. It demystifies the technology used to remotely monitor and control processes across various critical infrastructure sectors, such as utilities, oil and gas, and manufacturing. Participants will learn the basic architecture, understand the roles of key elements like RTUs, PLCs, and HMIs, and grasp the significance of real-time data acquisition and telemetry. This program provides the essential literacy needed for non-engineering staff to safely and effectively interact with their plant's control system environment.

Objectives

Upon completion of this course, participants will be able to:

  • Define SCADA and its primary functions in industrial operations and infrastructure.
  • Identify the core components: **Master Terminal Unit (MTU), HMI, RTU, and PLC**.
  • Understand the concept of telemetry and the role of communication in SCADA systems.
  • Locate key system information and understand the flow of data from field device to control room.
  • Differentiate between control functions and monitoring functions within the system.
  • Explain the importance of the Historian for data logging and compliance.
  • Recognize alarm categories and the basic procedure for alarm acknowledgement.

Target Audience

  • Plant Operators and Control Room Staff (Non-Engineering)
  • Field Technicians and Maintenance Personnel
  • Safety and Environmental Compliance Officers
  • Operational Supervisors and Managers
  • Administrative Staff needing system overview

Methodology

  • Interactive presentations with system screenshots and functional diagrams.
  • Group activities simulating a control room scenario and interpreting an HMI screen.
  • Individual exercises on navigating a simulated SCADA environment and locating key assets.
  • Discussions on the differences between manual, local, and remote control.
  • Case studies of incidents caused by operator error or misinterpretation of data.

Personal Impact

  • Enhanced understanding of the core processes they are responsible for monitoring.
  • Increased confidence in interacting with the control system safely and effectively.
  • Ability to quickly identify and report system anomalies or unusual data points.
  • Improved communication with engineering and maintenance teams.

Organizational Impact

  • Reduced operational errors and fewer safety incidents caused by human factors.
  • Improved data quality through timely identification and reporting of sensor issues.
  • Increased system reliability due to better collaboration between operations and maintenance.
  • Faster response times to process upsets and critical alarms.

Course Outline

Unit 1: What is SCADA?

Basic Definitions
  • The purpose and scope of **Supervisory Control and Data Acquisition**
  • SCADA's role in the ISA-95/Purdue model of industrial networks
  • Understanding the "Supervisory" function versus direct control
  • Key application areas: Water, Power, Pipelines, and Manufacturing
System Components
  • Overview of the five main layers of a SCADA system
  • The function of the central **SCADA Server** and its services

Unit 2: Field Devices and Data Flow

Remote Devices
  • The difference between **PLCs (Programmable Logic Controllers)** and **RTUs (Remote Terminal Units)**
  • Understanding digital and analog signals (ON/OFF vs. continuous values)
  • Introduction to basic sensor and actuator types
Data Acquisition
  • How field data (e.g., pressure, temperature) is collected and sent to the HMI
  • The concept of a "poll cycle" and communication time delays

Unit 3: The Operator Interface (HMI)

HMI Functions
  • The role of the **Human-Machine Interface (HMI)** in visualization
  • Navigating typical plant displays and process graphics safely
  • Interacting with controls: setpoints, valve commands, and pump starts
Information Access
  • How to locate and interpret historical trends and real-time data displays
  • Understanding the importance of reliable time stamping in the system

Unit 4: Alarms and Basic Operational Response

Alarm Fundamentals
  • Defining an alarm, a warning, and a system event
  • Understanding alarm priority levels (e.g., Critical, High, Low)
  • The correct procedure for **acknowledging and clearing alarms**
  • Consequences of ignoring or suppressing alarms without authorization
Basic Procedures
  • Following standard operating procedures (SOPs) based on HMI status
  • The process for safely requesting and taking a device out of service

Unit 5: Safety and System Integrity

SCADA Safety Role
  • Understanding the relationship between SCADA and **Safety Instrumented Systems (SIS)**
  • Recognizing security alerts and reporting suspicious system activity
  • Importance of maintaining a secure physical environment for control equipment
  • Following correct login and access control protocols

Ready to Learn More?

Have questions about this course? Get in touch with our training consultants.

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Upcoming Sessions

26 Jan

Geneva

January 26, 2026 - January 30, 2026

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16 Feb

Abu Dhabi

February 16, 2026 - February 20, 2026

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09 Mar

Madrid

March 09, 2026 - March 11, 2026

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