This essential course moves beyond the "blame culture" to provide a scientific and systemic understanding of **Human Error** and its root causes in the workplace. Participants will learn to apply models (like Reason's Swiss Cheese Model) to analyze why people make mistakes, shifting the focus from individual failure to system design flaws. The training equips professionals with the knowledge to design error-proof processes, implement cognitive aids, and establish a just culture that encourages reporting of errors without fear of punishment. The goal is to fundamentally improve safety, quality, and operational efficiency by addressing the systemic causes of human-driven risk.
Human Error: Prevention and Mitigation
Risk and Crisis Management
October 25, 2025
Introduction
Objectives
Upon completion of this course, participants will be able to:
- Differentiate between active failures (errors, violations) and latent conditions in the workplace.
- Apply **Reason's Swiss Cheese Model** to analyze the systemic nature of failures and incidents.
- Identify cognitive and organizational factors that reliably predict and contribute to human error.
- Design and implement **Error Reduction Techniques** (e.g., forcing functions, checklists, simplification) into processes.
- Establish a **Just Culture** that balances accountability with a focus on system improvement.
- Conduct thorough, non-punitive incident investigations using structured Human Factors methodologies.
- Develop targeted training and communication strategies based on error patterns and cognitive science.
- Measure and monitor the effectiveness of error prevention interventions in operational settings.
Target Audience
- HSE and Quality Assurance Professionals
- Process Engineers and Business Process Owners
- Operations Managers and Supervisors
- Internal Audit and Risk Assurance Specialists
- Training and Organizational Development Staff
Methodology
- Group Incident Analysis Workshop using the Swiss Cheese Model
- Case Studies on Accidents where Human Error was the Stated vs. Systemic Cause
- Individual Exercise: Redesigning a Flawed Procedure using Error Reduction Techniques
- Role-Playing Non-Punitive Incident Debriefings with an Employee
- Discussions on the Ethical Implications of Systemic Blame vs. Individual Blame
Personal Impact
- Mastery of advanced, evidence-based methods for analyzing and preventing operational errors.
- Ability to shift personal and team focus from individual blame to system improvement.
- Enhanced professional credibility in leading safety and quality improvement initiatives.
- Confidence in conducting non-punitive, systematic incident investigations.
- Improved career prospects in safety management, quality, and human factors engineering.
Organizational Impact
- Significant reduction in costly operational errors, quality defects, and safety incidents.
- Establishment of a **Just Culture** that promotes learning and improves reporting accuracy.
- Systematic improvement of business processes through error-proofing design.
- Increased employee morale and engagement through fair and transparent accountability processes.
- Faster and more effective root cause analysis and corrective action implementation.
Course Outline
Unit 1: The Science of Human Error
Models and Definitions- Defining human error: slips, lapses, mistakes, and violations.
- Introduction to **Reason's Swiss Cheese Model** of systemic accidents and failures.
- Differentiating between **Active Failures** (direct actions) and **Latent Conditions** (system design flaws).
- Understanding the cognitive limitations that lead to common errors (memory, attention, confirmation bias).
- The role of the operational environment (noise, fatigue, time pressure) on human performance.
Unit 2: Systemic Analysis and Root Cause
Investigation Methodology- Conducting non-punitive incident investigations focused on system, not person, failure.
- Applying **Human Factors** tools to map the sequence of events and decision points.
- Identifying the specific latent conditions that led to the breakdown of defenses.
- Using techniques (e.g., 5 Whys, Fishbone Diagrams) to determine the deepest organizational root causes.
- The importance of collecting data on near-misses and minor errors for proactive analysis.
Unit 3: Error-Proofing and Process Design
Engineering Controls- Applying the hierarchy of human error controls (from elimination to administrative controls).
- Designing for error reduction: simplification, standardization, and visual management.
- Implementing **Forcing Functions** and interlocks to make incorrect actions physically impossible.
- Developing effective checklists, protocols, and cognitive aids to support decision-making.
- The role of technology (automation, interfaces) in mitigating human error and its potential side effects.
Unit 4: Developing a Just Culture
Accountability and Learning- Defining a **Just Culture**: differentiating between acceptable human error, negligence, and willful misconduct.
- Establishing clear rules and boundaries for accountability and disciplinary action.
- Training managers to conduct supportive and system-focused error debriefings.
- Encouraging the voluntary reporting of errors and system flaws without fear of retribution.
- The critical role of leadership in modeling the principles of a just culture.
Unit 5: Organizational and Cultural Mitigation
Long-Term Strategies- Managing risks associated with fatigue, excessive workload, and low staffing levels.
- Designing effective, scenario-based training that focuses on known error traps.
- Implementing organizational learning mechanisms to share error data and best practices across departments.
- Measuring the effectiveness of human error prevention initiatives and process changes.
- Integrating human factors analysis into the design of new systems and procedures.
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