This advanced course is designed for experienced drilling personnel seeking to optimize well construction processes, enhance drilling efficiency, and mitigate complex downhole risks. It delves into the latest technologies and methodologies, including managed pressure drilling (MPD), extended reach drilling (ERD), and advanced casing design. The training emphasizes minimizing non-productive time (NPT), improving wellbore quality, and achieving superior economic results through the systematic application of industry-leading practices and lessons learned. The course structure encourages critical analysis of current operational procedures and adoption of cutting-edge performance drivers.
Introduction
Objectives
Upon completion of this course, participants will be able to:
- Apply Managed Pressure Drilling (MPD) techniques to safely drill narrow pressure window wells.
- Design and execute Extended Reach Drilling (ERD) and complex directional wells efficiently.
- Utilize advanced drilling fluid systems (e.g., non-aqueous fluids, managed rheology) for wellbore stability.
- Analyze and mitigate complex downhole hazards: Stick-slip, lost circulation, and wellbore instability.
- Apply the principles of torque and drag modeling to optimize bottom hole assembly (BHA) design.
- Detail advanced casing and cementing practices to ensure zonal isolation and well integrity.
- Develop a systematic approach to analyzing and minimizing Non-Productive Time (NPT).
- Utilize digital drilling technologies and data analytics for real-time performance optimization.
Target Audience
- Senior Drilling Engineers and Supervisors.
- Drilling Managers and Superintendents.
- Geoscientists and Petrophysicists involved in well planning.
- Service Company Engineers (Drilling Fluids, Directional Drilling, MPD).
- Well Integrity and Abandonment Specialists.
- Drilling Technology and Research Personnel.
Methodology
- Case Studies: Analyzing performance data from an ERD well to identify NPT root causes.
- Group Activities: Designing a casing program for a challenging high-pressure, high-temperature (HPHT) section.
- Individual Exercises: Performing a basic torque and drag calculation for a complex trajectory.
- Discussions on the risk assessment and decision-making matrix for MPD operations.
- Simulations: Using drilling software to model and mitigate stick-slip vibrations.
Personal Impact
- Develop cutting-edge expertise in complex and high-value drilling technologies.
- Enhance ability to systematically plan and execute projects with minimal Non-Productive Time (NPT).
- Improve personal safety and well control competence in narrow-margin environments.
- Increase leadership capability in adopting and deploying digital drilling solutions.
- Position for rapid career advancement into technical leadership and well delivery roles.
- Master the integration of geological, fluid, and mechanical systems for optimal results.
Organizational Impact
- Significant reduction in drilling costs by minimizing NPT and increasing ROP.
- Improved wellbore quality and reliability, leading to increased ultimate recovery.
- Safer operations through advanced well control and Managed Pressure Drilling implementation.
- Faster time-to-production for new wells, improving asset cash flow.
- Sustainable well integrity through advanced casing and cementing practices.
- Competitive advantage through the adoption of integrated digital drilling workflows.
Course Outline
Unit 1: Well Construction Performance and NPT Reduction
Section 1.1: Performance Drivers- Systematic approach to analyzing and classifying Non-Productive Time (NPT).
- The impact of bit selection, hydraulics, and Weight on Bit/RPM on Rate of Penetration (ROP).
- Benchmarking and setting performance targets for complex drilling operations.
- Developing drilling programs focused on reducing operational risk and complexity.
Unit 2: Advanced Well Control and Managed Pressure Drilling (MPD)
Section 2.1: Pressure Management- The challenge of the narrow pressure window and its impact on well control.
- Detailed principles and applications of Managed Pressure Drilling (MPD) techniques.
- Selection and design of Continuous Circulation Systems (CCS).
- Advanced techniques for identifying and responding to influx and lost circulation events.
Unit 3: Directional Drilling and Extended Reach Wells
Section 3.1: Complex Trajectories- Design and optimization of Bottom Hole Assemblies (BHA) for directional control and vibration mitigation.
- Torque and Drag modeling and mitigation for Extended Reach Drilling (ERD).
- Fundamentals of Measurement While Drilling (MWD) and Logging While Drilling (LWD) technologies.
- Best practices for geosteering and maximizing reservoir exposure.
Unit 4: Wellbore Integrity and Completion Practices
Section 4.1: Casing and Cementing- Advanced casing design to manage burst, collapse, and tension loads in deep wells.
- Cementing best practices for zonal isolation and long-term well integrity.
- Addressing downhole challenges: Differential sticking, shale swelling, and hole cleaning.
- The importance of drill-in fluids and completion fluids in minimizing formation damage.
Unit 5: Digitalization, Automation, and Future Trends
Section 5.1: Technology Integration- Utilizing real-time data analysis and visualization for decision support (Drilling Center).
- The role of automation and closed-loop control in drilling parameter optimization.
- Integrated planning and logistics for minimizing rig time and surface NPT.
- Future trends: Drilling automation, unconventional well design, and geothermal applications.
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