The increasing digitalization of industry requires a proactive defense against cyber threats targeting **SCADA and Industrial Control Systems (ICS)**. This critical course focuses on applying the globally recognized **ISA/IEC 62443** series of standards to secure OT (Operational Technology) environments. Participants will learn how to conduct a formal risk assessment, implement a **Defense-in-Depth** strategy using segmentation, and establish governance to ensure continuous operational safety and system integrity against sophisticated attacks.
SCADA and Industrial Cybersecurity (Applying ISA/IEC 62443)
Maintenance and Engineering
October 29, 2025
Introduction
Objectives
Upon completion of this course, participants will be able to:
- Apply the principles and terminology of the **ISA/IEC 62443** standard to industrial control systems.
- Conduct a systematic **cybersecurity risk assessment** specific to SCADA/ICS environments.
- Design and implement **security zones and conduits** to segment the control network (Defense-in-Depth).
- Develop and enforce policies for secure remote access and effective patch management in the OT environment.
- Identify common attack vectors and implement mitigation controls on SCADA servers and field devices.
- Understand the critical security requirements for industrial protocols (e.g., Modbus, DNP3, OPC UA).
- Establish an effective **Incident Response Plan (IRP)** tailored for a compromised control system.
- Manage the security lifecycle of all SCADA components, from design through decommissioning.
Target Audience
- Industrial Cybersecurity Specialists and Architects
- SCADA/ICS Administrators and Managers
- OT Network and System Engineers
- Compliance and Risk Management Officers in critical infrastructure
- IT/OT Integration and Security Teams
- Internal Auditors focused on ISA/IEC 62443 compliance
Methodology
- Scenario-based tabletop exercises on managing and recovering from a simulated industrial cyber-attack.
- Group activity: designing a ISA/IEC 62443-compliant zone and conduit architecture for a simulated plant network.
- Individual exercises in drafting a secure remote access policy for third-party system integrators.
- Case studies of real-world attacks used to derive security lessons learned.
- Discussions on the organizational and budgetary challenges of achieving ISA/IEC 62443 compliance.
Personal Impact
- Mastery of a highly specialized and business-critical skill set in industrial cybersecurity.
- Ability to apply internationally recognized standards (ISA/IEC 62443) to real-world threats.
- Increased professional credibility as a certified security risk manager.
- Confidence in designing and defending complex, high-consequence OT architectures.
Organizational Impact
- Minimized risk of costly and catastrophic cyberattacks and system downtime.
- Achieved and demonstrable compliance with mandatory industry-specific security regulations.
- Safer operational environment through the protection of critical control systems.
- Systematic and efficient maintenance of system integrity throughout its lifecycle.
Course Outline
Unit 1: Industrial Threat Landscape and Risk Assessment
Threat Environment- Analyzing the motivation and capabilities of threat actors targeting ICS/SCADA
- Case studies of major industrial cyberattacks (e.g., Stuxnet, Triton, Colonial Pipeline)
- Identifying the unique vulnerabilities of proprietary protocols and legacy systems
- Conducting a risk assessment focused on **consequence of failure** (safety, environmental, financial)
- Mapping and classifying critical assets and dependencies within the control network
Unit 2: ISA/IEC 62443 Framework and Zoning
Standard Application- Introduction to the key parts of the ISA/IEC 62443 standard (Part 2-1, 3-3, 4-2)
- Defining and assigning **Security Levels (SL)** to assets and zones
- Designing the control network using **Security Zones and Conduits** for logical segmentation
- Implementing access control and firewall rules on the conduits between zones
Unit 3: Defense-in-Depth Implementation
Network Controls- Designing the secure boundary between the IT and OT networks (industrial DMZ architecture)
- Hardening operating systems, SCADA servers, and field devices (PLCs, RTUs)
- Implementing robust user authentication, authorization, and access control (AAA) for SCADA applications
- Developing secure methods for managing vendor and remote maintenance access
Unit 4: Patching, Vulnerability, and Compliance
Vulnerability Management- Developing a vendor-approved and low-risk **patch management** strategy for OT assets
- Managing configuration change control to prevent security drift
- Procedures for conducting internal audits against ISA/IEC 62443 requirements
- Overview of other regulations (e.g., NERC CIP, NIS Directive) influencing SCADA security
Unit 5: Incident Response and Governance
Incident Response- Developing an **Industrial Incident Response Plan** that prioritizes safety and continuity
- Establishing procedures for forensics, containment, and system recovery after a breach
- Defining roles and responsibilities for security across the IT and OT organizations
- Managing the security lifecycle of SCADA software and hardware components
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