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Advanced SCADA Scripting and Database Connectivity

Maintenance and Engineering October 29, 2025
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Introduction

This course is designed for advanced SCADA developers seeking to extend the system's capabilities beyond standard configuration through **scripting and database connectivity**. Participants will master languages like Python, VBA, and SQL to automate complex tasks, perform batch management, and securely exchange data with external relational databases (e.g., MS SQL Server, Oracle). The program focuses on enhancing system functionality, improving data flow integrity, and enabling customized reporting and integration with Level 3 (MES) systems.

Objectives

Upon completion of this course, participants will be able to:

  • Utilize **VBA or Python scripting** within the SCADA environment to automate HMI behaviors and control tasks.
  • Master **SQL querying** to read, write, and manage data in external relational databases.
  • Design and implement secure bidirectional data transfer between the SCADA system and external databases.
  • Develop scripts to handle complex batch tracking, recipe management, and parameter changes.
  • Automate the generation and distribution of customized operational and compliance reports.
  • Understand the security implications and best practices for direct **database connectivity** (e.g., connection strings, credentials).
  • Create custom alarming and notification logic using scripting and external data sources.

Target Audience

  • SCADA System Developers and Programmers
  • Advanced HMI Configuration Specialists
  • IT/OT Integration Engineers
  • Database Administrators (DBAs) supporting SCADA systems
  • Process Automation Engineers
  • Control System Consultants focused on customization

Methodology

  • Hands-on lab exercises writing and debugging VBA/Python scripts to automate HMI actions and database queries.
  • Group activity: designing a structured data exchange protocol for a new recipe management system.
  • Individual exercises in developing and testing a SQL stored procedure for batch data logging.
  • Case studies of customized SCADA solutions built using advanced scripting techniques.
  • Discussions on the governance challenges of managing custom code alongside standard configuration.

Personal Impact

  • Expertise in advanced SCADA customization using scripting and databases.
  • Ability to automate high-level tasks, significantly boosting efficiency.
  • Enhanced professional value through building highly customized integration solutions.
  • Confidence in securely handling external database connectivity and data integrity.

Organizational Impact

  • Increased system functionality and performance beyond vendor-supplied features.
  • Improved data flow integrity between the control system and business systems (MES/ERP).
  • Automated generation of essential compliance and operational reports, saving labor costs.
  • More reliable batch management and recipe control through custom scripting.

Course Outline

Unit 1: Fundamentals of SCADA Scripting

Scripting Languages
  • Overview of common scripting languages used in SCADA (e.g., VBA, Python, C#)
  • Understanding the SCADA software's native object model and API access
  • Writing and debugging client-side vs. server-side scripts
Automation Tasks
  • Using scripting for automated tag value changes and conditional control logic
  • Automating screen navigation and dynamic object visibility based on process state

Unit 2: Database Connectivity via SQL

SQL Mastery
  • Review of advanced **SQL** commands (SELECT, INSERT, UPDATE, DELETE) for application integration
  • Developing efficient stored procedures and views for SCADA data transactions
Integration Methods
  • Configuring **ODBC/OLEDB** connections for secure database access
  • Implementing robust error handling for database connection failures in scripts

Unit 3: Advanced Data Exchange and Batches

Bidirectional Transfer
  • Designing secure methods for writing SCADA data to external systems (e.g., Lab Data, MES)
  • Implementing read-only checks to retrieve recipe data and batch parameters from the database
Batch Management
  • Using scripting to track and enforce batch sequencing and material consumption
  • Automating the logging of **batch reports** and production summaries

Unit 4: Custom Reporting and Advanced Alarming

Custom Reporting
  • Developing scripts to query historical data and format custom compliance or production reports
  • Automating report generation, saving, and email distribution to stakeholders
Custom Alarming
  • Creating specialized alarm logic based on external database values or complex calculations
  • Generating customized notifications (e.g., SMS, push notifications) via scripting

Unit 5: Security and Best Practices

Script Security
  • Best practices for securing credentials and connection strings within scripts
  • Implementing code version control and rollback procedures
Performance and Governance
  • Optimizing script performance to avoid impacting the SCADA system's real-time performance
  • Documenting custom scripts and their dependencies clearly for future maintenance

Ready to Learn More?

Have questions about this course? Get in touch with our training consultants.

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Upcoming Sessions

24 Nov

Bangkok

November 24, 2025 - November 28, 2025

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15 Dec

Lagos

December 15, 2025 - December 19, 2025

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05 Jan

London

January 05, 2026 - January 09, 2026

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